JOB DESCRIPTION



Tremco Construction Products Group (CPG), part of RPM International Inc., unites industry-leading building envelope solutions manufacturers, service providers, and trusted brands-including Tremco, Nudura, Dryvit, Willseal, Weatherproofing Technologies, Inc., and Weatherproofing Technologies Canada-to deliver comprehensive, integrated building systems.

With operations spanning North America, Europe, Asia-Pacific, India, and Latin America, Tremco CPG has a global presence supported by regional businesses and distributors who understand local market needs for commercial, industrial, and residential construction and restoration projects.



GENERAL PURPOSE OF THE JOB:



Coordinates all EPS/XPS foam cutting and provides parts to the production team to fulfill orders.



ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Safely and effectively operate foam cutting machines to produce maximum yield with minimum waste.
  


• Cut EPS / XPS foam using a two-axis profile cutting machine.
  


• Safety and efficiently operate down cutter/slabber equipment.
  


• Process internal work orders by cutting required EPS / XPS foam parts.
  


• Develop pre-production EPS foam prototypes for production planning.
  


• Track EPS foam billets and work with procurement to maintain adequate stock.
  


• Write G codes for the profile cutter.
  


• Perform regular quality control inspections.
  


• Measure parts with a tape measure to maintain the specified tolerance and adjust codes as necessary.
  


• Work closely and collaboratively with the production team to plan the production process for each order.
  


• Maintain and troubleshoot foam cutting equipment.
  


• Help develop better systems and processes to produce and package finished goods.
  


• Work closely with cross-functional teams to meet project deadlines and deliverables.
  

• Associate degree or equivalent from a two-year college or technical school; or equivalent professional/trade certifications or equivalent experience.
  
  
  

• Two to four years related experience and/or training as a machine operator or CNC programmer.

• CAD/CAM software proficiency; experience with software such as Mastercam, SolidWorks, or specialized foam-cutting CAM packages to design and generate G-code.


• Ability to write, debug, and edit G-code to optimize tool paths, minimize, and manage tool changes.


• Understanding of different foam densities and rigidities, and the ability to adjust cutting speeds (14,000-17,000 RPM) and feed rates (50-100 mm/s) to avoid burning or excessive melting.


• Expertise in selecting appropriate cutting tools, such as single-flute end mills for high-speed, clean cuts, or hot-wire, along with proper tool length to minimize vibrations.


• Skill in setting up CNC routers, hot-wire cutters, or vertical cutting machines, including vacuum table setups for holding lightweight foam.


• Ability to interpret complex technical drawings and use precision measuring tools (calipers, micrometers) to ensure parts meet tight tolerances.


• Capable of performing routine maintenance, such as changing or sharpening blades, and resolving issues like tool breakage, material deflection, or poor surface finish.
  
  


• Ability to handle, lift, and maneuver large, lightweight, and bulky foam blocks (often up to 50+ lbs).


• Strict adherence to safety protocols, including managing fire hazards (foam can be flammable), proper ventilation for dust extraction, and using appropriate PPE (safety glasses, masks).
  
  


• Attention to detail; critical for ensuring accurate cuts, especially with complex shapes, to minimize waste.


• Ability to solve problems, troubleshoot machine errors, and optimize processes to reduce cycle times.


• Ability to effectively communicate and collaborate with design and production teams.
  
  

• Incumbent must be able to stand, walk, use hands, reach, talk, hear, and lift up to 50 lbs.